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From the production floor to the shipping door, your unique clinical or commercial requirements will be fulfilled at each step of the process.
Lifecore’s experts have gained the know-how to build processes around your requirements for smooth scale-up and high-quality manufacturing. Whether we’re your primary partner or a secondary source for manufacturing, we ensure you’re fully satisfied with the final product that bears your brand.

Fill and Finish Capabilities

  • Sterile and non-sterile formulation
  • Highly viscous solutions​
  • Chemical transformations, hydrogel cross-linking, and purification unit operations, all under sterile conditions
  • Standard and custom Krieger and DCI mixing equipment​
  • Sterile filtration capability of highly viscous materials in excess of 100,000 cP​​
  • Filtration into sterile containers for bulk material shipment, or intermediate vessels for filling ​

Aseptic filling for multiple sizes and configurations of vials, syringes and cartridges. ​

  • Flexicon Vial Filler (2R-100R) – Peristaltic pump, fill volumes up to 100mL
  • Optima INOVA Filler (5 Head Syringe Filler- 0.5mL – 10mL) – Rotary Piston Pump (2 Machines Available); fill volumes up to 10mL
  • Optima INOVA Filler (5 Head Flex Filler – 0.5mL – 10mL syringes or 2mL – 50mL vials) – Rotary piston pump​
  • Groninger in SKAN Isolator Filler (5 Head Flex Filler) – 2023​ installation
  • Groninger in SKAN Isolator Filler (10 Head Flex Filler) – due 2024​
  • COLANAR – Benchtop Pilot filler for scalable fill parameter optimization
  • Supply chain expertise to identify, source, and procure all raw materials. ​
  • ​Assistance with non-standard components such as enhanced plunger rods or ergonomic finger grips. ​
  • Ambient and cooled storage for incoming raw materials and finished products. ​​
  • Label development
  • Automated labeling (PFS)
  • Automated plunger rod insertion
  • Automated flange extender application
  • Customized syringe components
  • Trays, pouches
  • Secondary sterilization via 3rd party
  • Cartoning
  • Single unit and bulk packaging
  • Final product labeling and serialization