Aseptic Filling

Lifecore supports the clinical development and commercialization efforts of its partners by providing customized formulation, filling and packaging services.

  • Highly attentive service of a Project Manager or Product Manager
  • Excellent Quality Systems
  • Sophisticated Technology Transfer

Aseptic Syringe Filling of Viscous Solutions

Lifecore’s regulatory compliant state of the art aseptic filling suites will provide you with the capability to meet your product needs.

Formulation Room – ISO 7 (Grade C)

  • Kreiger mixing vessels – capable of mixing highly viscous solutions
  • DCI mixing vessels – capable of mixing highly viscous solutions
  • Sterile filtration systems for viscous solutions up to 135,000 cps

Filling Room – ISO 5 (Grade A)

  • INOVA Filler (SV125V)
    • Fills up to 3,500 syringes per hour depending on the viscosity of the solution being filled
    • Vacuum filling & stopper finishing
  • Filling capabilities
    • Syringes
    • Vials
    • Bags - custom and standard
    • Custom filling configuration, please inquire
    • 100% visual inspection

Packaging Room – ISO 8 (Grade D)

  • Labeling
  • Pouching
  • Traying
  • Plunger/Rod Inspection
  • Cartoning (performed in non-classified area)


  • 100% visual inspection

Lot sizes

  • A minimum of 15 liters to >60 liters
  • 15,000 - 60,000+ syringes/batch
  • Custom lot sizes available upon request

Development Services

Please fax 952-368-4278 or email the attached Request For Information (RFI) form for your aseptic filling needs.